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Regional Process Diagnostics Engineer

Company: OWENS CORNING
Location: Irving
Posted on: January 20, 2023

Job Description:

-PURPOSE OF THE JOB -The primary purpose of the Regional Process Diagnostics Engineer (RPDE) Leader is to improve safety, quality, cost, and the environmental footprint of manufacturing by discovering new insight into manufacturing process dynamics. - The RPDE Leader uses analytical data systems resulting in robust predictive models of process behaviors. - The RPDE Leader must then leverage those models by integrating new procedures and/or automation into plant operations. -In addition, the RPDE Leader is involved in the Early Management (EM) for design and installation stages of Capital projects for new assets and modification of existing assets, and conducts and develops various analytical methods for determining reliability of components, equipment and processes. -This role is expected to engage in daily communication to plant operations teams as part of routine process monitoring to ensure optimum performance. - To be successful, it will be critical for the RPDE Leader to influence the behavior of others by means of outstanding technical translation of complex analytics to operators, supervisors, and other technical persons in Operations and Science and Technology roles. -Reports to: Stable Operations Director - -JOB RESPONSIBILITIES -Live the Owens Corning Safety Stand - Living Safely

  • Implement a personal safety action plan and review with leader
  • Live the OC safety culture and promote
  • Ensure a safe work environment through employee coaching and engagement, and strict adherence to OC safety policies and procedures. -Uses Early Warning Diagnostic technology to eliminate production and process losses - 70%
    • Develops adequate process monitoring capability and warning systems to eliminate losses due to upset conditions or process deviations.
    • Provides daily ongoing monitoring of Early Warning Diagnostics tools, Management of Change systems. - -
    • Support/lead plant Root Cause Failure Analyses.
    • Identifies deviations from expected outputs; and appropriately values and prioritizes findings to focus on the most critical opportunities.
    • Confers with Subject Matter Experts (SME), Technical Leaders, Reliability Engineers and RMDC Leaders to develop a plan in partnership with Operations and Maintenance, to effectively and economically improve equipment and process designs. -Leads and Develops capability of others - 30%
      • Coaches and trains other technical persons in the effective use of manufacturing analytic systems. -
      • In partnership with Plant Operations Teams, Process Support Specialists, and Process Control Engineers, builds effective work relationships to improve plant performance and drive continuous improvement.
      • Provides guidance to Capital Engineering and Science and Technology for process monitoring specifications for new equipment installations or process roll outs -
      • Leads/Manages External resources on projects and programs related to manufacturing analytics - -JOB REQUIREMENTS -MINIMUM QUALIFICATIONS:
        • Bachelor of Science Engineering Degree required
        • 3 - 5 years' experience in a technical leadership role
        • Experience identifying process issues from data -PREFERRED EXPERIENCE:
          • Structured Query Language (SQL), -Early Warning Diagnostics, and conditioned based monitoring -knowledge is a plus
          • Six Sigma Green Belt Certification a plus
          • TPM Experience/Application is highly desirable
          • Exposure or experience in a union environment is desirable
          • Exposure to Reliability practices and processes, including the following, are desirable:
            • Statistical Process Control
            • Root Cause Failure Analysis (RCFA)
            • Failure Modes, effects and Analysis (FMEA)
            • Pareto Analysis, Etc.
            • Reliability Work Process (RWP)
            • Ability to effectively communicate with and engage employees at all levels of the organization
            • Exposure to Quality Management (QM) Systems, Preventative Maintenance (PM) and Predictive Maintenance (PdM) technologies
            • Change Management
            • Data Driven - ability to gather and analyze data to drive decisions
            • Understanding of Productivity and its accounting on the bottom line - -
            • TPM training or exposure is highly desirable
            • Ability to influence without authority
            • Roofing process knowledge and manufacturing experience is a plus -#LI-KJ1 -The base salary range for this position is $99,000-$129,000 with the potential for up to an additional 25% if the applicant hired has additional related qualifications. We also offer a substantial benefits package including insurance (medical/dental/vision/life/disability/supplemental offerings), 401k (company contribution regardless of employee participation - plus match), liberal paid time off (vacation, personal floating and standard holidays), Employee Assistance Services, Stock Purchase Program - and more. -About Owens Corning - - Owens Corning is a global building and construction materials leader committed to building a sustainable future through material innovation. Our three integrated businesses - Composites, Insulation, and Roofing - provide durable, sustainable, energy-efficient solutions that leverage our unique material science, manufacturing, and market knowledge to help our customers win and grow. We are global in scope, human in scale with approximately 20,000 employees in 33 countries dedicated to generating value for our customers and shareholders, and making a difference in the communities where we work and live. Founded in 1938 and based in Toledo, Ohio, USA, Owens Corning posted 2021 sales of $8.5 billion. For more information, visit -.Owens Corning is an equal opportunity employer. - -

Keywords: OWENS CORNING, Irving , Regional Process Diagnostics Engineer, Engineering , Irving, Texas

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